Shop Floor Data Management | AutoCount 4D
Optimize Shop Floor Operations with Auto-Count 4D Print Data Collection Software
Are you seeking a more efficient way to allocate resources based on the data collected from your printing operations?
Say hello to Auto-Count® 4D, an advanced print data collection software designed to streamline and enhance your production processes. With a commitment to precision and optimization, Auto-Count 4D empowers businesses to capture real-time data insights, refine operations, enhance efficiency, and make strategic decisions.
Benefits
Boost Efficiency
Get accurate and up-to-date run order and machine status information, allowing you to make informed decisions and plan production proactively.
Smart Decisions
Customize quality questions to trigger based on job status changes, including job start, make ready, downtime codes, running, and job completion, for precise monitoring.
Happier Customers
Provide on-time orders with accurate job updates, elevating satisfaction, and client relationships.
Resource Optimization
Measure each resource (machine or employee) performance. You can only improve what you can measure in with Auto-Count 4D you measure everything from job start to job end and can compare across machine, employee and shift easily.
Clear and Valuable Direction
Built on an intuitive and user-friendly HTML5-based interface, gain easy access to critical information from any location and seamless integration with leading ERP applications.
Boost Efficiency
Get accurate and up-to-date run order and machine status information, allowing you to make informed decisions and plan production proactively.
Smart Decisions
Customize quality questions to trigger based on job status changes, including job start, make ready, downtime codes, running, and job completion, for precise monitoring.
Happier Customers
Provide on-time orders with accurate job updates, elevating satisfaction, and client relationships.
Resource Optimization
Measure each resource (machine or employee) performance. You can only improve what you can measure in with Auto-Count 4D you measure everything from job start to job end and can compare across machine, employee and shift easily.
Clear and Valuable Direction
Built on an intuitive and user-friendly HTML5-based interface, gain easy access to critical information from any location and seamless integration with leading ERP applications.
Production Planning
Access accurate and up-to-date information on order status and machine performance, empowering you to make informed decisions and proactively plan production schedules.Spotlight Features
Real-Time Data
Capture precise production data instantly, covering every aspect from job progress and cycle times to material usage. This data empowers your team to make swift, well-informed decisions that enhance your overall operational efficiency.
Remote Monitoring
Effortlessly monitor your production processes from a distance through intuitive, user-friendly dashboards. Visualize live metrics in real-time, readily identify any bottlenecks, and effortlessly keep track of the status of your ongoing jobs.
Effortless Tracking
Enjoy the ease of seamlessly tracking the progress of each job across all production stages. This true Plant View provides invaluable insights into status, timelines, and the overall efficiency of your operations.
Seamless Integration
Experience the convenience of seamlessly integrating Auto-Count 4D with your existing systems, creating a harmonious and cohesive production setup. Whether it's your MIS/ERP, or barcode scanners, this integration ensures your operations run smoothly and efficiently.
Optimized Scheduling
Optimize scheduling by providing real-time updates to scheduling allowing pro-active management of resources as situations change on the shop floor.
Real-Time Data
Capture precise production data instantly, covering every aspect from job progress and cycle times to material usage. This data empowers your team to make swift, well-informed decisions that enhance your overall operational efficiency.
Remote Monitoring
Effortlessly monitor your production processes from a distance through intuitive, user-friendly dashboards. Visualize live metrics in real-time, readily identify any bottlenecks, and effortlessly keep track of the status of your ongoing jobs.
Effortless Tracking
Enjoy the ease of seamlessly tracking the progress of each job across all production stages. This true Plant View provides invaluable insights into status, timelines, and the overall efficiency of your operations.
Seamless Integration
Experience the convenience of seamlessly integrating Auto-Count 4D with your existing systems, creating a harmonious and cohesive production setup. Whether it's your MIS/ERP, or barcode scanners, this integration ensures your operations run smoothly and efficiently.
Optimized Scheduling
Optimize scheduling by providing real-time updates to scheduling allowing pro-active management of resources as situations change on the shop floor.
Tailored Reports
Leverage the power of detailed reports that cover production metrics, job history, and resource utilization. These reports can be fully customized to provide specific business insights and facilitate process enhancements.
“Auto-Count helps us achieve an amazing component balance by weighing makeready and running waste – in real time – and subtracting it from the total paper used. With Auto-Count, we know exactly where we are with waste and can continue to work to reduce it.”David Pilcher Senior Vice President, Freeport Press
Frequently Asked Questions
Can we integrate Auto-Count 4D with our existing software and hardware, such as our MIS or ERP system?
Auto-Count 4D is highly adaptable and can be integrated with your existing MIS/ERP system. We understand the importance of a seamless flow of data between systems, and our technical team will work closely with your IT department to ensure a smooth integration process.
Can Auto-Count 4D provide customizable reports tailored to our specific business needs?
Yes, Auto-Count 4D allows you to generate customizable reports that can be tailored to meet your specific business needs. Whether you require detailed insights into production metrics, job history, or resource utilization, we can configure the reporting system to deliver the exact information you require.
What types of production metrics and data can we monitor using Auto-Count 4D?
Auto-Count 4D offers a comprehensive suite of production metrics and data monitoring capabilities. You can monitor key metrics such as job progress, cycle times, material usage, machine efficiency, downtime analysis, and more. The range of data available is extensive, and we can work with you to define which metrics are most relevant to your business goals.
How does Auto-Count 4D handle changes in job specifications or last-minute client requests without disrupting production schedules?
Auto-Count 4D supports agile production management by offering real-time data visibility across all production stages. It dynamically adjusts schedules and resources when job specifications change, minimizing disruptions. This flexibility ensures continuous efficiency and meets client deadlines.
Does Auto-Count 4D support remote monitoring of production processes?
Yes, Auto-Count 4D enables remote monitoring via intuitive dashboards showing live production metrics. This capability empowers managers to oversee operations from any location, facilitating proactive management and timely decision-making. Real-time data visualization helps identify bottlenecks and optimize resource usage without physical presence.
How does Auto-Count 4D help optimize resource allocation and production scheduling?
Auto-Count 4D optimizes resource allocation and scheduling by providing accurate, real-time insights into job status, machine performance, and resource use. Managers utilize this data to adjust schedules, allocate resources efficiently, and maximize production capacity. Proactive resource management minimizes downtime, reduces costs, and enhances overall operational efficiency.
Does Auto-Count 4D offer real-time alerts and notifications for critical production events?
Yes, Auto-Count 4D provides customizable real-time alerts for critical production events like downtime or quality issues. Alerts are sent to designated personnel, enabling prompt action to resolve issues, maintain workflow, and ensure operational continuity.